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Quality

Delivering unrivalled quality

Quality is at the forefront of our objectives at BPL, backed by a fully accredited management system and our own metrology.

Our approach

Continual improvement, verified

Continual improvement led us to restructure our quality management system in 2014, alongside the introduction of a new ERP system. Today we hold accreditation for quality, environmental and health and safety management, plus the automotive and aerospace standards our customers rely on.

We verify all of our own work, and other people's, on our own Hexagon CMM with a laser scanning head, and produce all the documentation that goes with it. Inspection is also available as a mobile service using a laser scanning arm.

  • PPAP
  • FAIR
  • PPIR
  • ISIR
  • IMDS
  • Process capability studies
Laser scanning arm inspecting a part at BPL

Continuous improvement

Lean and Six Sigma

A process bell curve centred on target, with six standard deviations between the mean and each specification limitLSLUSLTARGET6σ−6σ−3σμ+3σ+6σ3.4 DEFECTS PER MILLION OPPORTUNITIES

DMAIC improvement cycle

  1. Define
  2. Measure
  3. Analyse
  4. Improve
  5. Control

Toyota Production System

Lean manufacturing

We run the shop floor on Toyota lean principles: taking waste out of every process, keeping work flowing and improving a little every day.

Data-driven

Six Sigma

Six Sigma methods use measured process data to cut variation, so parts are right first time and stay consistent batch after batch.

Our certifications

Accredited standards

Certification bodies and schemes

  • LRQA
  • NQA
  • ISO 14001
  • ISO 45001
  • Cyber Essentials Plus

Start a project

Have a project in mind?

Send us your drawings or CAD data and our engineers will come back to you with a quote, usually the same day.